top of page

The Butler Tool Room
Welcome to the Tool Room
Your Place for Case Studies, Company Updates, and Product Information


The Role of Band Saws in CNC Machining
In CNC machining, band saws are primarily used for cutting raw materials into manageable sizes before they undergo further processing....
6 days ago2 min read


Coated Abrasives — Powering Performance Across Industries
From aerospace components to heavy equipment manufacturing, coated abrasives are a cornerstone of material finishing and surface...
Mar 203 min read


Understanding Tool Holders: The Backbone of Precision Machining
In any metalworking operation, precision , stability , and efficiency are essential. At the heart of achieving these qualities lies the...
Mar 63 min read


Threads and Thread Milling 101
Threading is a fundamental aspect of mechanical design and manufacturing, enabling the assembly of components through helical structures...
Feb 274 min read


Buying Guide for Carbide Inserts
A buying guide on how to choose the right carbide insert for metalworking
Feb 133 min read


Metalworking Fluids 101: How the Right Coolant Transforms Modern Machining
In today’s industrial manufacturing landscape, achieving both efficiency and precision is paramount. Yet one crucial element often goes...
Jan 303 min read


The Perfect Grit: How to Choose
In the realm of abrasive materials, one of the most critical factors influencing performance is the grit size. The grit size determines...
Jan 93 min read


Carbide Drills: Essential Tools that Drive Precision and Performance
When it comes to reliable tooling, few products are as instantly recognizable – or as crucial – as the drill.
Nov 1, 20243 min read


How to Extend the Life of Your End Mill
How to extend the life of your end mill to help reduce costs and improve efficiency.
Sep 19, 20243 min read


Case Study: Conical Ball Mill Saves +$65K in Cycle Time Cost
Customer & Challenge: A Maine-based, precision 5 axis capable CNC shop needed to machine complex 15-5PH stainless steel nose cones,...
Sep 4, 20241 min read


Demystifying Abrasives Grits: Understanding the Different Grit Sizes
Understanding abrasive grit sizes and their uses
Jul 25, 20242 min read


Choosing the Right Abrasive: A Guide to Finding Your Perfect Match
A guide to finding the perfect match when choosing the right abrasives.
Jul 11, 20243 min read


Decreasing Tool Chatter: Avoid These 6 Common Boring Bar Application Errors
Decrease tool chatter by avoiding these 6 common boring bar mistakes
Jun 20, 20242 min read


Exploring Workholding Options for Enhanced Stability in Machining
Achieving stability and reducing vibrations during machining is essential for producing high-quality parts with precision and efficiency....
Jun 4, 20242 min read


Recommended Guidelines for Starter Hole Dimensions in Machining
As a machinist, you know that the foundation of a successful boring operation often starts with the right starter hole. The dimensions of th
May 14, 20242 min read


Chamfer Mills: A Versatile Tool in Modern Machining
In the world of machining, chamfer mills have emerged as a staple in the toolboxes of modern machinists. Known for their versatility and...
Apr 26, 20242 min read


Thread Milling vs. Tapping: The Pros, Cons, and Use Cases
In the realm of metalworking, the creation of accurate threads in materials is crucial for the integrity and functionality of the final...
Mar 22, 20243 min read


Precision Cuts: Mastering the Art of Band Saw Blades in Industrial Manufacturing
Band saws serve as indispensable tools in industrial manufacturing, facilitating precise and efficient cuts across a spectrum of...
Mar 8, 20242 min read


Mastering Metalworking Fluids: A Comprehensive Guide
Metalworking fluids play a pivotal role in modern manufacturing, facilitating efficient machining operations and ensuring the longevity...
Mar 1, 20243 min read


Maximizing Endmill Longevity: Top 5 Strategies to Extend Tool Life
In the realm of precision machining, the longevity of cutting tools such as endmills is critical for maintaining efficiency, precision,...
Feb 23, 20243 min read
bottom of page